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How Are Malleable Iron Pipe Fittings Manufactured?

Nov. 10, 2021

Malleable Iron Pipe Fitting

 

This article is about 5 kinds of malleable iron pipe fittings manufacturing methods. Read on for more information.

 

Hot forming or Extrusion Method


Hot extrusion is a method in which malleable iron pipe fitting are created by pressing a hot billet through the opening of a molded die. This post addresses hot extrusion, both non-lubricated and lubricated. The two non-lubricated forms of hot extrusion are forward or overt extrusion and reverse or indirect extrusion. Lubrication is needed here. In both lower temperature extrusions, this lubrication should be achieved with glass powder in case of higher temperature extrusions and graphite or gasoline. While hot extruded materials are widely favored, there are a few drawbacks associated with hot extrusion which are the expense and repair of extrusion machines.

 

Hydraulic Bulge method – Cold forming


A hydroforming bulge method utilizes internal pressure and axial feeding to turn a malleable iron pipe fitting into the ideal type. The finite-element approach can be used to forecast the outcomes of the operation. One of the most important parameters for tube hydroforming finite element research is the properties of the tube materials. The tensile test and the hydraulic bulge test are two ways of determining tubular substance properties. To examine the finite element process for tube hydroforming in a state close to the real tube hydroforming, the properties of the tube content must be calculated by means of a hydraulic bulge check.

 

Flare Method for Stub ends


Stub Ends or Lap Joint Flange are developed using the flaring process. Flow end is a flare or flange face cut out. Stub ends are often provided by welding, where the forge block is machined to malleable iron pipe fittings.

 

Monaka or Double weld seam Method


One of the techniques used often to make Elbows from tiles. After symmetrically cutting two bits of raw material tiles, each pair is pushed and welded together, reminding us somewhat of the Japanese delicacy, “Monaka.” This approach extends to various fabrics, and may also be extended to large objects over 1 meter in diameter. To meet different Global requirements, it has two seams and advanced welding equipment in operation.

 

Deep Drawing Method for caps


One of the most popular methods of producing caps, where the plate is cut in a circle and shaped by a deep draw. Deep drawing is the method of turning sheet metal storage, or blanks, into circular or irregular forms which are more than half of their diameters long. Deep drawing includes wrapping the blank metal around a tube and then placing it through a die called a molding cutter.

A drawing press may be used to mold sheet metal into various forms and the finished design depends on where the blanks are placed in. The metal used in the deep drawing shall be malleable as well as resistant to exposure to stress and strain.

 

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